The Malco Design & Deliver Group eNewsletter                                   August 2009
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You are receiving this email because of your relationship with the Malco Design & Deliver Group. We hope you find the following information both interesting and helpful.

Please don't hesitate to contact us if there is a new product or product redesign project that we can assist you with.

 

New Product Success - Our Series on
the Six Pillars of the New Product
Process Continues

By David Clark, New Business Development Manager,
the Malco Design & Deliver Group


This is the fifth installment on the importance of
project pre-design preparation. If for some reason you
missed a previous installment, please view back issues
of the newsletter.

In April, we kicked-off our series on the six pillars of the new
product process with the importance of having a solid
understanding of the customer through market research.
We followed-up in May with the second pillar, documenting
customer performance requirements. In June we talked
about the third pillar, projecting unit volume, and how this
will drive every major design, manufacturing, and marketing
decision you will make. Last month we talked about the fourth
pillar, physical properties, and how your customer will
interact with the product.

Our fifth pillar is safety.

Designing a safe product is more than just meeting a legal
requirement; it is good business. Safe products reflect well on
your brand and your reputation.

There are best practices that will help ensure
that you design a safe product. Here are a few:

Understand your customer and how they will use the
product
. This will allow you evaluate product stress points
and ergonomic issues. This is commonly referred to as a
failure mode effect analysis (FEMA).

Identify and anticipate
foreseeable misuse
. Every
one of us at some point in our
life has tried to drive a nail with
a tool handle, stood on a
chair to reach something, or
used a product for something
other than it was intended.
This is called foreseeable
abuse and your design
must take this into account.

Perform a hazard analysis. Identify potential hazards,rate
the risk factor and develop a mitigation plan.

Research and comply with applicable standards and
regulations
. For example, electrical products needs UL
listings, medicines will require FDA approval, radio emissions
must comply with FCC regulations, cleaning compounds will
have to meet OSHA standards, etc.

Develop and use warning
labels, safety instructions,
and user manuals whenever
possible.
Make your best
effort to communicate safe
practices and potential hazards
to your customers


Test your product. Verify it will work and last as promised
in the conditions which your customer will use it.

While it may not be possible to design a product that will be
perfectly safe in all situations, following these best practices
will give you the necessary tools to design and market a safe
product.

For more information on determining and designing for
safety, please feel free to call a member of our staff.

Next month, the sixth pillar: Quality.

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